As a pharmaceutical manufacturer, you process a wide range of active ingredients and packaging materials, from liquid and viscous to high-potency, in syringes, vials or cartridges. We have launched OPTIMA MultiUse to give you total flexibility for all your filling needs. The system profile covers all your applications from product and process development in R&D to clinical trials and commercial production - quickly and economically.
The pharmaceuticals market is diverse and fast-paced. Your production will stay on track with MultiUse systems from Optima Pharma: You can process different batch sizes, packaging and containers flexibly and cost-effectively. The system covers all performance requirements. It is designed to handle different product characteristics including liquid, viscous and freeze-dried products.
As a turnkey partner we integrate all process steps upon request, including isolators and freeze dryers. And with our CSPE process, we get your MultiUse system up and running in record time. CSPE means „Comprehensive Scientific Process Engineering“ and it speeds up your system's development and assembly. Select total flexibility for your sterile filling process - with the Optima MultiUse system.
Optima is unrivaled when it comes to filling accuracy.
To ensure handling of all your products and containers using a MultiUse system, we focus on total flexibility, starting with the design stage: Multiple processing options mean maximum variability. The CSPE engineering process is particularly beneficial when combining processes that are different. See for yourself.
Cover all your applications and performance requirements with our MultiUse portfolio: From R&D product and process developments to clinical trial phases, for small, medium and large batch sizes. This means identical functions and validated processes scaled and applied for any application and output. Maximum flexibility, filling accuracy, and product yield always remain consistent.
For trials, stabilization tests and more: The MultiUse version used in laboratories is designed to handle batch sizes up to 2,000 objects. This reduces the burden on your production equipment and simplifies the development. The footprint remains minimal, even with an integrated isolator. Good to know: All processes developed can be transferred on a 1:1 basis to a larger MultiUse production line.
From filling in clinical trials to commercial production: With the MultiUse system for medium-sized outputs, you can flexibly meet all application requirements.
The dynamic pharma market is increasingly demanding high-performance multi-use solutions. The new generation of Optima systems meet this demand by combining ten-digit outputs with the signature concept of single processing with an output of up to 24,000 containers per hour.
Enjoy the unlimited flexibility of filling on a single system: You can process different packaging materials including syringes, vials or cartridges, in bulk or RTU ("Ready To Use") in tubs and trays, efficiently and virtually with no format parts. You also have maximum flexibility with processing paths. For instance, you can integrate parallel paths for RTU and bulk containers or for liquid and freeze-dried products.
Benefits:
Enjoy the unlimited flexibility of filling on a single system: You can process different packaging materials including syringes, vials or cartridges, in bulk or RTU ("Ready To Use") in tubs and trays, efficiently and virtually with no format parts. You also have maximum flexibility with processing paths. For instance, you can integrate parallel paths for RTU and bulk containers or for liquid and freeze-dried products.
Benefits:
Numerous technologies have been designed to maximize your product yield, from re-dosing and re-stoppering to re-capping and 100% process control.
Benefit:
Numerous technologies have been designed to maximize your product yield, from re-dosing and re-stoppering to re-capping and 100% process control.
Benefit:
Robotics and kinematics interacting make your system more flexible and minimize operator involvement. One example is a fully-automated, format part-free linear transport. Treating your containers gently and preventing glass-to-glass contact. Robotic systems also take an active role in de-nesting and inserting containers.
Benefits:
Robotics and kinematics interacting make your system more flexible and minimize operator involvement. One example is a fully-automated, format part-free linear transport. Treating your containers gently and preventing glass-to-glass contact. Robotic systems also take an active role in de-nesting and inserting containers.
Benefits:
Safety is paramount for aseptic filling. Therefore, a large number of safety checks and inspection equipment monitors your production processes and products. For example, a sensor will check the syringe stopper height while a camera checks if the vials are correctly crimped.
Benefit:
Safety is paramount for aseptic filling. Therefore, a large number of safety checks and inspection equipment monitors your production processes and products. For example, a sensor will check the syringe stopper height while a camera checks if the vials are correctly crimped.
Benefit:
Digital technologies simplify the operation of your multi-purpose system and maximize your production process safety. For instance, augmented reality glasses can assist your operators. Select from digital tools for operation, production data management, maintenance and knowledge transfer.
Benefits:
Digital technologies simplify the operation of your multi-purpose system and maximize your production process safety. For instance, augmented reality glasses can assist your operators. Select from digital tools for operation, production data management, maintenance and knowledge transfer.
Benefits:
We were impressed by the project management and integrated design of the filling line, freeze dryer, and isolator for high-potency products, as well as the state-of-the-art technology of the flexible line and its '4.0 compliance'. In addition, the cooperation, in terms of technical communication, was also a determining factor for us.
Optima's MultiUse systems can process even highly potent products. Machines and isolators are designed to handle these valuable pharmaceuticals. In addition, the systems ensure the safety of your personnel and your highly potent active ingredients during production.
Benefit:
Optima's MultiUse systems can process even highly potent products. Machines and isolators are designed to handle these valuable pharmaceuticals. In addition, the systems ensure the safety of your personnel and your highly potent active ingredients during production.
Benefit:
The system's optimized technology fills cartridges 100% air bubble free using a multi-step filling process that works in tandem with vacuum stopper insertion. Stoppers, required for cartridges and used for pen injection, must be placed precisely.
Benefits:
The system's optimized technology fills cartridges 100% air bubble free using a multi-step filling process that works in tandem with vacuum stopper insertion. Stoppers, required for cartridges and used for pen injection, must be placed precisely.
Benefits:
Optima MultiUse systems are used around the world - by start-up companies, CDMOs and pharmaceutical manufacturers. They are all impressed by the flexible, efficient system concept. Even expensive, special products can be filled in a range of different delivery formats. What will it take to convince you of the benefits of the integrated portfolio?
Real examples demonstrate the benefits of Optima's well-designed solutions. Dive into our success stories and become inspired.